Hawke防爆連接器Hawke MKIV Controlex Ex connector
Hawke防爆連接器Hawke MKIV Controlex Ex connector
上海頤品自動化，：

Hawke MKIV Controlex Ex connector

Hazardous Area Connector

Tamb: -40°C to +60°C. II2 GD Exdb IIC Gb, Extb IIIC Db T95 IP66, 67 & DTS01 deluge protected.

Overview

The 4th generation of Control connectors include many features and refinements as a result of consumer feedback, which makes them particularly suitable for control and low/medium power applications. The robust stainless steel body can hold up to 60 contacts and will accept conductor sizes ranging between 0.5mm² and 35mm², operating up to 125A and 750V.

Hawke MKIV Control Features

1、Easy Fieldwireable

Pin and socket inserts are numbered front and back to assist wiring and avoid termination errors. Crimp and solder inserts available.

2、Internal Keyway Spacer

Eases accessibility for termination as tube fitted after termination complete, along with allowing easy installation into the required keyed position (See 4)

3、Locking Pin

Optional locking pin provides the facility for mated connectors to be permanently locked, via the use of a padlock, ensuring they cannot be separated under load. (Padlock not supplied)

4、Keying Position

The unique visual 5 position insert keying system (3 on Ex16) along with the integral machined keyways prevent contact damage and ensures safe use by eliminating the possibility of misconnection of adjacent circuits.

5、Running Coupler

Allows the connector to be installed onto a pre-assembled cable gland. Connector is rear loading and includes locking engaging nut.

6、Acme Thread at Mating Interface

Unique ACME thread offers a smooth and quick fully mating action.

7、Fully Inspectable Flameproof Barrier

Provides direct inspection of the flameproof seal and offers users the peace of mind that the connector is safe for installation.

8、Anti-Rotation Device

Connector plugs and receptacles come complete with anti-rotation ring, which when fitted between the connector and gland, helps to eliminate the possibility of the gland loosening, locking this in position.

MKIV Control Connector Dimensions

The flameproof cap must be fitted to the connector before the power is restored to the disconnected circuit. The receptacle cap and plug cap are available in acetal and provide an IP rating of IP66/67. They may only be used when the socket or plug is not re-energised following disconnection. For connector plugs and connector receptacles cable glands are required to terminate incoming cables. Hawke recommend the ICG 653/UNIV cable gland is used.

MKIV Control Inserts

Cup Sizes and Selection Table

INSERT SELECTION TABLE
Shell Size 16	Shell Size 25	Shell Size 32	Shell Size 40	Shell Size 50	Shell Size 63
3 x 1.5mm² + Earth	4 x 1.5mm² + Earth	12 x 1.5mm² + Earth	24 x 1.5mm² + Earth	37 x 1.5mm² + Earth	49 x 1.5mm² + Earth
4 x 1.5mm² + Earth	9 x 1.5mm² + Earth	19 x 1.5mm² + Earth	30 x 1.5mm² + Earth	27 x 2.5mm² + Earth	60 x 1.5mm² + Earth
-	12 x 1.5mm² + Earth	10 x 2.5mm² + Earth	19 x 2.5mm² + Earth	13 x 6mm² + Earth	37 x 2.5mm² + Earth
-	4 x 2.5mm² + Earth	12 x 2.5mm² + Earth	4 x 25mm² + Earth	-	-
-	7 x 2.5mm² + Earth	4 x 6mm² + Earth	4 x 35mm² + Earth	-	-
-	4 x 6mm² + Earth	6 x 6mm² + Earth	-	-	-
-	-	3 x 10mm² + Earth	-	-	-
-	-	4 x 10mm² + Earth	-	-	-
-	-	3 x 16mm² + Earth	-	-	-
-	-	4 x 16mm² + Earth	-	-	-
Note: Inserts for use in bulkhead receptacles are solder termination only, for contact sizes of 6mm² and above. Hawke Control connectors have a maximum working voltage of 660V DC (660V AC) as standard. 3rd & 4th generation Control connectors can be connected together within certification. Other voltages available on special request.

MKIV Control Calculations

To select the shell size of the connector, it is essential that you calculate the dissipated wattage of the arrangement. This ensures that the arrangement does not exceed the maximum permitted temperature classification with regard to the upper ambient temperature for the area of installation. (please refer to table 1 below for the maximum allowable dissipated wattage per connector size).

Dissipated Wattage Calculation

Equation definitions:

W = Dissipated wattage factor of the connector

N = The number of conductors to be terminated/number of contacts required. (Note: A contact comprises of a pin and socket).

I = The current requirement per contact. (Note: This must be equal to or less than the maximum current rating of the contact, as shown in table 2 above).

R = The combined cable and contact resistance (see table 2 above).

Values pertinent to these definitions must then be input into the relevant fields below to calculate the dissipated wattage (W) of your chosen arrangement:

(Note: The results must be lower than the maximum figure shown in table 1 above, for the appropriate temperature class and ambient temperature).

e.g. T6 40°C ambient application with 9 x 1.5mm² conductors running at 7 amps.
N = 9 contacts
I = 7 amps
R = 0.0166 Ω (1.5mm² soldered combined cable and contact resistance)

Therefore W = 9 x 49 x 0.0166 = 7.32 watts.
Therefore an Ex25 Connector should be specified for this application as the shell size can accommodate the required 9 x 1.5mm² pin / socket inserts (see insert selection table) and the resultant dissipated wattage (7.32 watts) is below the maximum permitted 8 watts (see table 1 above).

This equation can also be transposed to facilitate the calculation of the maximum number of conductors permitted in your selected connector (calculator 2 below ) and the maximum allowable current within the upper ambient temperature of your location (calculator 3 below).

2.
W	R	I	Maximum Number Of Conductors N

3.
W	N	R	Current (Amps) I
Note: The result must not exceed the maximum current rating of the contacts (see table 2 above)

Note: Unless otherwise requested, connectors will be marked as T5 with an upper ambient temperature of +40°C.

Order Codes

Hawke International does not recommend the use of their ControlEx Connectors in applications where rigid PVC/SWA/PVC power cabling (typically to BS 6346 standards or equivalnts) is used in portable/semi-portable applications.

When ordering, select the relevant code from each block as shown in the example below:
Control/Exd-32-S-CP-V-19 x 1.5-S-C-FL-FPC-P-R25-A-1-T

Control	Select Code	Description	Example Code
Protection	Exd	Flameproof	Exd
Shell Size	16	16	32
	25	25
	32	32
	40	40
	50	50
	63	63
Material	S	Stainless Steel	S
Connector Style	CP	Connector Plug	CP
	CR	Connector Receptacle
	BR	Bulkhead Receptacle
Keying System	V	Variable Keyway (All)	V
	F	Fixed Keyway (only available if purchasing terminated)
Number Of Contacts		See insert selection	19
	X	No Insert
Contact Size		See insert selection	1.5
Insert Type	P	Pin	S
	S	Socket
	X	No Insert
Termination Style * Note: Inserts for use in Bulkhead receptacles are solder termination only for contact sizes of 6mm² and above.	S	Solder*	C
	C	Crimp*
	X	No Insert
Flange Type ♦ Note: CP or CR only - one per mating pair.	FL	Mounting Flange	FL
	SF	Split Flange (can be retro fitted after termination)
Cap Type	FRC	Flameproof Receptacle Cap	FPC
	FPC	Flameproof Plug Cap
	PRC	Plastic Receptacle Cap
	PPC	Plastic Plug Cap
Locking Pin ♦	P	Locking Pin (only one required per mating pair)	P
Alternative Cable Gland Entry ♦	R20	Reduced Cable Gland Entry M20 (Ex25 only)	R25
	R25	Reduced Cable Gland Entry M25 (Ex40 & Ex32 only)
	R32	Reduced Cable Gland Entry M32 (Ex50 & Ex40 only)
	R40	Reduced Cable Gland Entry M40 (Ex63 & Ex50 only)
	R50	Reduced Cable Gland Entry M50 (Ex63 only)
Certification	A	ATEX/IECEx/EAC/Inmetro	A
	N	ATEX/IECEx/EAC/Inmetro/NEC 505 Voltage reduced to 600V
Ambient Rating and Temperature Class T5 +40°C will be supplied as standard if alternative not specified.	1	T5 +40°C Standard	1
	2	T5 +50°C
	3	T5 +60°C
	4	T6 +40°C
	5	T6 +50°C
	6	T6 +60°C
Termination ♦	T	Termination Required	T

♦ If not required omit selection character from order code.

Find A Connector Modifier

Ordering Information

For ordering information and codes, please see order codes tab.

MKIV Control Calculations

To select the shell size of the connector, it is essential that you calculate the dissipated wattage of the arrangement. This ensures that the arrangement does not exceed the maximum permitted temperature classification with regard to the upper ambient temperature for the area of installation. (please refer to table 1 below for the maximum allowable dissipated wattage per connector size).

Dissipated Wattage Calculation

Equation definitions:

W = Dissipated wattage factor of the connector

N = The number of conductors to be terminated/number of contacts required. (Note: A contact comprises of a pin and socket).

I = The current requirement per contact. (Note: This must be equal to or less than the maximum current rating of the contact, as shown in table 2 above).

R = The combined cable and contact resistance (see table 2 above).

Values pertinent to these definitions must then be input into the relevant fields below to calculate the dissipated wattage (W) of your chosen arrangement:

(Note: The results must be lower than the maximum figure shown in table 1 above, for the appropriate temperature class and ambient temperature).

e.g. T6 40°C ambient application with 9 x 1.5mm² conductors running at 7 amps.
N = 9 contacts
I = 7 amps
R = 0.0166 Ω (1.5mm² soldered combined cable and contact resistance)

Therefore W = 9 x 49 x 0.0166 = 7.32 watts.
Therefore an Ex25 Connector should be specified for this application as the shell size can accommodate the required 9 x 1.5mm² pin / socket inserts (see insert selection table) and the resultant dissipated wattage (7.32 watts) is below the maximum permitted 8 watts (see table 1 above).

This equation can also be transposed to facilitate the calculation of the maximum number of conductors permitted in your selected connector (calculator 2 below ) and the maximum allowable current within the upper ambient temperature of your location (calculator 3 below).

2.
W	R	I	Maximum Number Of Conductors N

3.
W	N	R	Current (Amps) I
Note: The result must not exceed the maximum current rating of the contacts (see table 2 above)

Note: Unless otherwise requested, connectors will be marked as T5 with an upper ambient temperature of +40°C.

Order Codes

Hawke International does not recommend the use of their ControlEx Connectors in applications where rigid PVC/SWA/PVC power cabling (typically to BS 6346 standards or equivalnts) is used in portable/semi-portable applications.

When ordering, select the relevant code from each block as shown in the example below:
Control/Exd-32-S-CP-V-19 x 1.5-S-C-FL-FPC-P-R25-A-1-T

Control	Select Code	Description	Example Code
Protection	Exd	Flameproof	Exd
Shell Size	16	16	32
	25	25
	32	32
	40	40
	50	50
	63	63
Material	S	Stainless Steel	S
Connector Style	CP	Connector Plug	CP
	CR	Connector Receptacle
	BR	Bulkhead Receptacle
Keying System	V	Variable Keyway (All)	V
	F	Fixed Keyway (only available if purchasing terminated)
Number Of Contacts		See insert selection	19
	X	No Insert
Contact Size		See insert selection	1.5
Insert Type	P	Pin	S
	S	Socket
	X	No Insert
Termination Style * Note: Inserts for use in Bulkhead receptacles are solder termination only for contact sizes of 6mm² and above.	S	Solder*	C
	C	Crimp*
	X	No Insert
Flange Type ♦ Note: CP or CR only - one per mating pair.	FL	Mounting Flange	FL
	SF	Split Flange (can be retro fitted after termination)
Cap Type	FRC	Flameproof Receptacle Cap	FPC
	FPC	Flameproof Plug Cap
	PRC	Plastic Receptacle Cap
	PPC	Plastic Plug Cap
Locking Pin ♦	P	Locking Pin (only one required per mating pair)	P
Alternative Cable Gland Entry ♦	R20	Reduced Cable Gland Entry M20 (Ex25 only)	R25
	R25	Reduced Cable Gland Entry M25 (Ex40 & Ex32 only)
	R32	Reduced Cable Gland Entry M32 (Ex50 & Ex40 only)
	R40	Reduced Cable Gland Entry M40 (Ex63 & Ex50 only)
	R50	Reduced Cable Gland Entry M50 (Ex63 only)
Certification	A	ATEX/IECEx/EAC/Inmetro	A
	N	ATEX/IECEx/EAC/Inmetro/NEC 505 Voltage reduced to 600V
Ambient Rating and Temperature Class T5 +40°C will be supplied as standard if alternative not specified.	1	T5 +40°C Standard	1
	2	T5 +50°C
	3	T5 +60°C
	4	T6 +40°C
	5	T6 +50°C
	6	T6 +60°C
Termination ♦	T	Termination Required	T

♦ If not required omit selection character from order code.

中國區(qū)分銷商：
上海頤品自動化科技有限公司
Shanghai Epin Automation Co.,Ltd.

Website:www.epinautomation。。ｃｏｍ
:sales@epinautomation.com
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